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Better Chemistry. Better Tomorrow

Chemical Manufacturing

Phosphate Mining & Fertilizers Additives

Phosphate Mining Fertilizers AdditivesThroughout last two decades the fertilizer industry has made tremendous progress in developing efficient grades of fertilizers and improved methods of production. The industry has also applied innovative techniques of improving the keeping qualities of fertilizer during long storage as well as coloring the fertilizer to give it a unique identity in the market.

With the advent of new innovative technology which has brought in cost effective, value added, new generation products, it has become imperative that the fertilizer surface coating is done at a comparatively cheaper cost at the same time not compromising on the age old established parameters that go into the formulation of this product. Noor is committed to serve fertilizer industries with the latest technology products helping to improve the fertilizer quality with more economical costs which in return will be useful for the agriculture and humanity in general.

Our products range include:

Product Family Brand Description Application
MaxFlot® Anionic & cationic collectors Phosphate ore Flotation agents, reverse and direct
D-Spume® FM Water and oil based defoamers defoaming in phosphoric acid and fertilizers production plants
FertiCot® Water and oil based anticaking agents Anticaking agents for all types of fertilizers processes
FertiMelt® Melt additive Urea melt additives
FertiFix® Granulating additives Granulating acids for granular fertilizers
N-Floc® Flocculants, anionic and nonionic Thickening & Filtration of phosphoric acid

In the process of manufacture of Phosphoric Acid, Di & Mono Ammonium Phosphate (DAP/MAP), NP and NPK type of fertilizers there is copious foaming taking place, which needs to be quelled. Foams disturb production sequences in which liquids, particularly water, have an important function as transporting media or solvents, and in the worst cases they can even bring such processes to a standstill. Furthermore, foams can lead to lower production yields and finished products of poorer quality.

Noor D-Spume® FMproduct range are specifically designed custom made antifoams of both water and oil base proved to have outstanding performance in different processes including phosphoric acid dihydrate and hemihydrate processes, DAP, NP, NPK and other fertilizers plants.

D-Spume® FMdefoamers reduces moisture in the gypsum waste from the filter, facilitating its handling and disposal. The products are fed neat from the tote directly to the second wash where water is added, before the removal of the filter cake.
Extraction recoveries can be further increased by adding D-Spume® FMdefoamers to the reactor and second wash.
Using D-Spume® FMdefoamers in the digester and/or second wash point reduces P2O5 losses significantly, increasing chemical recovery. The product is added neat by a positive displacement pump. The dose and duration of application varies according to plant and operating conditions.

Poor storage conditions and long storage without conditioning of granular fertilizers result in formation of undesirable lumps and powder sand therefore the benefits of granulation are largely lost by non-uniform application, washing away of powdery fertilizer, and also making mechanical application of fertilizer impossible. This poor conditioning can lead to a sizable percentage reduction in yields of the farm; all this when a considerable amount of capital is deployed and cost is incurred in NPK/urea plants especially to provide granular product. Prevention of such caking of fertilizer and making the fertilizer retain its customer values, are achieved by providing a uniform coating of cationic/anionic complex forming chemical formulations, in the final steps of manufacturing process of fertilizer.

Noo FertiCot® anticaking products range help preserve the granular nature of the fertilizer. The products are specifically designed to suit many applications such as urea, DAP, MAP, NPK, TSP and Nitrate based fertilizers.

Noor FertiMelt® urea melt additive is incorporated with active ingredients based on surface activity and ionic activity relating to cohesion and compression of prills with a host of promoters and migrating aids, apart from coupling agents that are required to enable the organic chemicals to effectively interact with the hygroscopic urea fertilizer prills. Noor's urea melt additive is system compatible and promotes uniform mixing of the melt thereby enabling prilling with uniform pressure. This in turn gives rise to increase in prill strength as also reducing the fines to the bare minimum. The minimum and maximum prill strengths and the average prill strength are very close to each other i.e. prill strength is maintained in a close range. Our product is non-toxic in nature, and does not cause any skin toxicity, irritation and micro-organism toxicity related to agricultural use of urea.

FertiMelt® products range is tailor-made based on specific process needs. Noor also provides engineering and consultancy services in installation and operation of the dosing systems for controlled and optimized dosage.

Noor offers granulation additives under the brand name FertiFix®. These products are applied to optimize the production process and improve the fertilizer granule quality. They help to increase the bonding and crushing strength of the final product. They also arrest the fines production and practically eliminates dusting in total.

Noor's granulating additives do not in any way interfere with the chemical properties and the end use of fertilizer. Granulating Aid is non-toxic and easily bio-degradable.

Noor has a broad range of flocculants to optimize industrial processes under the name N-Floc®. The products can improve the filtration rate of a phosphoric acid-gypsum slurry, resulting in lower P2O5-losses. Moreover, they can act as a clarifying agent to separate solid particles from acids more readily.